GXON Complete Grain System
● Turnkey Post-Harvest Solution

Complete Grain System

Turnkey Post-Harvest Solution

A turnkey post-harvest system that integrates pre-cleaning, conveying, drying, and storage into a single engineered workflow. Customized to your farm scale, site layout, and processing needs — pick the dryer models that match your capacity, and we engineer the cleaning, conveying, and storage equipment around them. One supplier, one warranty, one point of contact.

Capacity
Custom /scaled
Solution Type
Turnkey /full
Fuel Options
6 types
Stages
4 stages
View Components
TECHNICAL SPECS

Full Specifications

System-level technical details for the Complete Grain System.

ModelComplete Grain System
CategoryTurnkey Post-Harvest Solution
CapacityCustom (based on selected dryer models & quantity)
Fuel TypesCustom (matches selected dryer fuel — Diesel / LPG / Natural Gas / Biomass / Wood / Coal)
Grain TypesPaddy, Maize, Wheat, Sorghum, Soybeans
Moisture ReductionMatches selected dryer (typically 14–16%)
Power SupplyCustom (based on total system power, 3-Phase 50/60Hz)
DimensionCustom (based on equipment layout & site)
Stages4 — Pre-Cleaning, Conveying, Drying, Storage
MACHINE DETAILS

Engineered to Save Labor, Built for Automation

Every component is designed to reduce manual work and deliver consistent drying quality — from the burner to the control system.

Multi-fuel burner system

Multi-Fuel Burner System

Auto-switches between 6 fuel types in under 30 minutes. The burner auto-calibrates combustion parameters for each fuel — no manual reconfiguration, no specialist required.

DieselDiesel
Natural GasNatural Gas
BiomassBiomass
Rice HuskRice Husk
WoodWood
CoalCoal
  • One-touch fuel switching via PLC touchscreen
  • Auto air-fuel ratio calibration per fuel type
  • Flame failure protection & auto-restart
Labor Saved 2h/day fuel switching — use cheapest local fuel
PLC control cabinet

PLC Control Cabinet

Automates the entire drying cycle — from temperature control to moisture sensing. One operator can supervise multiple machines remotely.

  • Touchscreen HMI with intuitive interface
  • Automatic moisture sensing & drying cycle control
  • Remote alarm via SMS for temperature deviations
  • Drying data logging for quality traceability
Labor Saved Replaces 1 full-time operator — 24/7 unattended operation
Dual temperature sensors

Dual Temperature Sensors

Monitors both hot air temperature and grain bed temperature in real-time. The PLC adjusts burner output automatically to prevent overheating or underdrying.

  • Hot air sensor: ±1°C precision in drying plenum
  • Grain sensor: monitors core grain temperature
  • Auto shutdown if grain temp exceeds safety threshold
  • Digital display on control cabinet
Grain Saved Prevents 5–8% grain loss from overheating
Auto grain agitator

Auto Grain Agitator

Rotating auger inside the drying hopper prevents grain from sticking and ensures uniform moisture distribution. Eliminates the need for manual grain turning between batches.

  • Auto-rotating paddle mechanism
  • Prevents grain bridging and hot spots
  • Ensures ±0.5% moisture uniformity
  • Programmable rotation intervals via PLC
Labor Saved 3–4h/day manual grain turning eliminated
KEY FEATURES

What Makes the Complete Grain System Different

Why operators choose an integrated turnkey solution.

Turnkey Engineering

One supplier designs and delivers the full workflow — pre-cleaning, conveying, drying, and storage — engineered to work together from day one.

Modular Configuration

Mix and match mobile batch, fixed batch, or continuous tower dryers with the cleaning, conveying, and storage equipment that fits your site.

Custom Capacity

Capacity is scaled to your operation — from small farm stations to large processing centers — by selecting the right dryer models and quantity.

Single-Source Supplier

One warranty, one service contract, one point of contact across the entire post-harvest workflow — no finger-pointing between vendors.

APPLICATIONS

Where Complete Grain System Shines

Turnkey solutions for large-scale, integrated grain handling operations.

Agricultural Industrial Parks

Integrated grain handling for large-scale agricultural zones. Centralized drying, storage, and dispatch serve multiple processing units.

Grain Logistics Hubs

Rail-connected or port-adjacent facilities for bulk grain receiving, drying, and dispatch. Minimize turnaround time for high-volume trade.

Government Strategic Reserves

National and provincial grain reserve facilities with multi-stage drying. Meet strict quality and preservation standards for long-term storage.

Integrated Processing Complexes

Combined cleaning, drying, storage, and milling under one system. Eliminate material handling between separate machines.

Export-Oriented Facilities

Meet international export moisture and quality standards with controlled drying. Phytosanitary compliance for cross-border grain trade.

Scalable Operations

Modular design allows phased expansion as throughput requirements grow. Start with core modules and add capacity over time.

PERFORMANCE

System Performance Metrics

Integrated performance across all system modules.

Custom 50–1000+ MTPD
System Capacity
4+ modules
Integrated Modules
Full PLC/SCADA
Automation Level
Site specific
Footprint
Multi stage
Drying Stages
Integrated silo
Storage
5 types
Compatible Grains
6 types
Fuel Options
SYSTEM COMPONENTS

What's Included

Four integrated stages make up the complete post-harvest workflow.

Pre-Cleaner

Removes impurities, straw, and broken grains before drying — protecting downstream equipment and improving drying uniformity.

Conveyor

Bucket elevator, screw conveyor, or belt conveyor — selected to match your grain type, throughput, and site layout.

Grain Dryer

Optional mobile batch, fixed batch, or continuous tower dryer — matched to your daily capacity and fuel availability.

Storage

Steel silo, flat-bottom silo, or hopper-bottom silo — sized for your post-drying buffer and long-term storage needs.

FAQ

Frequently Asked Questions

Common questions about complete grain systems.

How is the system customized to my needs?
GXON engineers conduct a site assessment, analyze your grain types, daily volume, available fuels, and space constraints, then design a complete system specification. The process includes flow diagram design, equipment selection, and layout optimization. Customization typically takes 2–4 weeks.
What is the typical project timeline?
Design: 2–4 weeks. Manufacturing: 6–10 weeks. Installation & commissioning: 4–8 weeks. Total project duration: 3–5 months depending on system scope and site readiness. Civil works run parallel to manufacturing.
What modules are included?
Standard modules: grain reception pit, pre-cleaning (sieve + destoner), drying (batch or continuous), post-cooling, storage silos, and automated material handling (bucket elevators, chain conveyors, augers). Optional: weighing, bagging, dust collection, and fire suppression systems.
Is training provided?
Yes. GXON provides on-site operator training (3–5 days) and maintenance training (2–3 days) during commissioning. Training covers PLC operation, daily maintenance, troubleshooting, and safety procedures. Documentation in English provided. Refresher training available on request.
What about after-sales service?
First-year free maintenance included. Optional annual service contract with on-site inspection, remote monitoring via PLC, and guaranteed spare parts availability for 10 years. WhatsApp technical support and video-guided troubleshooting available worldwide.
Can the system be expanded later?
Yes. The modular design allows adding drying capacity, storage silos, or cleaning modules in phases as your operation grows. The PLC system is pre-configured for expansion. Typical expansion projects take 4–6 weeks without disrupting existing operations.

Ready to build a complete post-harvest system?

Get a custom engineered quote for the Complete Grain System. 24-hour response guaranteed.

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